Laser cutting and etching: Difference between revisions

From Grand River Makerspace Wiki
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| '''CO2 Laser (130W)''' || 130W CO2 Laser || 130W, 4ft x 3ft (1219mm x 914mm) bed; autofocus status unknown<br><br>⚠️ ''Currently awaiting electrical hookup — not yet operational'' || Yes — Mandatory || —
| '''CO2 Laser (130W)''' || 130W CO2 Laser || 130W, 4ft x 3ft (1219mm x 914mm) bed; autofocus status unknown<br><br>⚠️ ''Currently awaiting electrical hookup — not yet operational'' || Yes — Mandatory || —
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| '''MOPA Fiber Laser''' || Noua 50W MOPA || 50W; bed size varies by lens:<br>• 254mm lens — 160mm x 160mm (6.3" x 6.3")<br>• 420mm lens — 400mm x 400mm (15.7" x 15.7")<br><br>⚠️ Use portable fume extractor near machine<br><br>'''Software:''' LightBurn Pro required (EZCad2 Galvo controller) || Yes — Mandatory || [https://drive.google.com/file/d/1z7smpXW62TyvsM2q3v3bwZJoHiO8nEaH/view?usp=sharing Generic User Manual] <br> [https://www.noualaser.com/products/us-stock-mopa-marking-machine?variant=46018405073110 Noua Product Page]
| '''MOPA Fiber Laser''' || Noua 50W MOPA || 50W; bed size varies by lens:<br>• 254mm lens — 160mm x 160mm (6.3" x 6.3")<br>• 420mm lens — 400mm x 400mm (15.7" x 15.7")<br><br>⚠️ Use portable fume extractor near machine<br><br>'''Software:''' LightBurn Pro required (EZCad2 Galvo controller) || Yes — Mandatory || [https://drive.google.com/file/d/1z7smpXW62TyvsM2q3v3bwZJoHiO8nEaH/view?usp=sharing Generic User Manual] <br> [https://www.noualaser.com/products/us-stock-mopa-marking-machine?variant=46018405073110 Noua Product Page] <br> [[Noua_86W_MOPA_Fiber_Laser|📄 Full Machine Wiki Guide]]
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| '''UV Laser''' || ComMarker Omni X 5W || 5W UV (355nm); bed size varies by lens:<br>• 150mm lens — 150mm x 150mm — everyday workhorse for flat engraving and general work<br>• 70mm lens — 70mm x 70mm — 3D internal glass/crystal engraving and high precision work<br><br>⚠️ Use portable fume extractor near machine<br><br>'''Software:''' LightBurn Pro required, or use free [https://commarker.com/download-center#download ComMarker Studio] on your own laptop || Yes — Mandatory || [https://drive.google.com/file/d/1g1euMNdNRhcB70FNCqKmt4u7zEXLOLqz/view?usp=sharing User Manual] <br> [https://commarker.com/omni-x-uv-laser-engraver Omni X Product Page]
| '''UV Laser''' || ComMarker Omni X 5W || 5W UV (355nm); bed size varies by lens:<br>• 150mm lens — 150mm x 150mm — everyday workhorse for flat engraving and general work<br>• 70mm lens — 70mm x 70mm — 3D internal glass/crystal engraving and high precision work<br><br>⚠️ Use portable fume extractor near machine<br><br>'''Software:''' LightBurn Pro required, or use free [https://commarker.com/download-center#download ComMarker Studio] on your own laptop || Yes — Mandatory || [https://drive.google.com/file/d/1g1euMNdNRhcB70FNCqKmt4u7zEXLOLqz/view?usp=sharing User Manual] <br> [https://commarker.com/omni-x-uv-laser-engraver Omni X Product Page]

Revision as of 15:03, 8 May 2026

Laser Cutting & Engraving Area

⚠️ LASER SAFETY GLASSES REQUIRED WHEN MACHINE IS OPERATING ⚠️

⚠️ NEVER LEAVE LASER UNATTENDED WHILE RUNNING ⚠️


Laser Machines

  • CO2 Lasers — Best for cutting and engraving non-metals (wood, acrylic, leather, fabric, paper, anodized aluminum, and more).
  • Noua 50W MOPA Fiber Laser — For metal marking, engraving, and color marking on stainless steel, titanium, brass, and copper. Also works on ceramics and stone. ⚠️ Use portable fume extractor near machine.
  • ComMarker Omni X 5W UV Laser — Ideal for engraving plastics, glass, and coated metals without heat damage. Great entry point for tumbler engraving with the R5 Rotary attachment. ⚠️ Use portable fume extractor near machine.
  • Diode Laser — Entry-level machine; good for light engraving on wood, leather, and some plastics. Lower power than CO2.


Equipment

Laser Machines

Item Model Specifications Safety Training Required Owner's Manual & Resources
CO2 Laser (80W) OMTech 80W 80W, 28" x 20" (500mm x 700mm) bed; autofocus currently disabled (pending repair) Yes — Mandatory User Manual
📄 Full Machine Wiki Guide
CO2 Laser (130W) 130W CO2 Laser 130W, 4ft x 3ft (1219mm x 914mm) bed; autofocus status unknown

⚠️ Currently awaiting electrical hookup — not yet operational
Yes — Mandatory
MOPA Fiber Laser Noua 50W MOPA 50W; bed size varies by lens:
• 254mm lens — 160mm x 160mm (6.3" x 6.3")
• 420mm lens — 400mm x 400mm (15.7" x 15.7")

⚠️ Use portable fume extractor near machine

Software: LightBurn Pro required (EZCad2 Galvo controller)
Yes — Mandatory Generic User Manual
Noua Product Page
📄 Full Machine Wiki Guide
UV Laser ComMarker Omni X 5W 5W UV (355nm); bed size varies by lens:
• 150mm lens — 150mm x 150mm — everyday workhorse for flat engraving and general work
• 70mm lens — 70mm x 70mm — 3D internal glass/crystal engraving and high precision work

⚠️ Use portable fume extractor near machine

Software: LightBurn Pro required, or use free ComMarker Studio on your own laptop
Yes — Mandatory User Manual
Omni X Product Page

Software note: All machines are compatible with LightBurn. The ComMarker Omni X also supports ComMarker Studio — free to download and use on your own laptop.

Support Equipment

Item Model Specifications Notes Safety Training Required Owner's Manual
Fume Extractor Generic portable fume extractor HEPA filtration ⚠️ Required when using the Fiber Laser or UV Laser until a permanent exhaust system is installed. Unit is located next to those machines. Yes

Accessories

Item Model Compatible Machine(s) Notes Safety Training Required Owner's Manual
Rotary Attachment PiBurn Laser Rotary 4.0 OMTech 80W CO2 Laser For engraving tumblers and cylindrical objects.

⚠️ Advanced process — not beginner-friendly. We recommend attending a Laser Engraving Tumbler Workshop or scheduling one-on-one training before your first use.

Rotary Setup & Usage Documentation
Recommended — see notes Manual
Rotary Attachment ComMarker R5 Multi-Functional Rotary Omni X UV Laser For engraving tumblers and cylindrical objects.

New to tumbler engraving? Start here. The UV Laser with the R5 Rotary is currently the most beginner-friendly way to laser engrave tumblers at GRM.

⚠️ UV Laser use is still an advanced process — we recommend scheduling one-on-one training before your first use.

R5 Rotary Info & Overview

📺 Videos:
ComMarker R5 Rotary Overview
ComMarker R5 In Use

📚 ComMarker Tutorial Playlist
Recommended — see notes Manual & Assembly Guide

Tools & Accessories

Item Notes
Focus Gauge / Height Tool Located near each machine that requires manual focusing (attached to machine with magnets)
Masking Tape Low-tack; for surface protection during engraving
Transfer Tape For weeding small parts after cutting
Tweezers and Picks For removing small cutouts from the bed
Digital Calipers For measuring material thickness before setting focus height
Fire Extinguisher Located to the left of the Red/Black 80W CO2 Laser

Software & Design

🏆 LightBurn — Preferred Laser Design Software

LightBurn is the industry standard for laser cutting and engraving. It supports GCode, DSP (Ruida, Trocen), and EZCad2-based Galvo lasers (fiber, CO2, UV).

Not ready to buy yet? Try LightBurn free for 30 days — and if you need more time, LightBurn is known to be generous about extending trials a couple of times while you're getting started.

LightBurn Core
For GCode controllers — works with our CO2 lasers and diode lasers
Permanent commercial license, installs on up to 3 computers (PC or Mac)
Get LightBurn Core

LightBurn Pro ⭐ — GRM Members: 75% off (~$50 instead of $199)

Required for our Fiber Laser and UV Laser (EZCad2 Galvo controllers).
Also covers everything in Core — CO2 and diode lasers included.

If you plan to use any laser at GRM, Pro covers everything.

To get the discount code:
Email chris@grandrivermakerspace.org or info@grandrivermakerspace.org, or ask any volunteer or board member in person.

Get LightBurn Pro

LightBurn Tutorial Videos

Video Description Link
LightBurn Tutorial for Beginners: Everything You NEED to Know A comprehensive beginner walkthrough — great first watch before your first session 📺 Watch — Make or Break Shop
Getting Started with LightBurn: Setup & 1st Project Official LightBurn tutorial covering setup and your first project 📺 Watch — LightBurn Official
LightBurn Software Tutorials (Full Playlist) Comprehensive series covering a wide range of LightBurn topics 📚 Watch Playlist — The Louisiana Hobby Guy

Vector Design Tools

Software Cost Notes Link
Inkscape Free Open-source vector design — great for laser prep work inkscape.org
Affinity Free Professional-grade vector and raster design suite affinity.studio
Adobe Illustrator Paid (subscription) Industry standard vector design
CorelDRAW Paid (subscription) Popular in sign/laser cutting industry

Other Laser Control Software

Software Cost Best For Link
LaserGRBL Free Diode lasers with GRBL controllers lasergrbl.com
RDWorks Free Machines with Ruida controllers (older software)

Safety & Usage

Safety Equipment

  • Laser Safety Glasses — ⚠️ Required for Fiber Laser and UV Laser operation (if not using the green shield). Never look directly at the Fiber Laser beam without glasses. Tip: you can safely view your work through your phone camera while engraving.
  • Fiber Laser View Blocking Panels — Please use the panels located near the machine to protect others in the space from beam exposure.
  • Fire Blanket — Located on the East Wall next to the Red/Black 80W CO2 Laser.
  • First Aid Kit — Includes burn treatment supplies. Located near the bathroom inside the main makerspace room.
  • Gloves — Available for handling materials as needed.

General Safety Rules

  • NEVER leave the laser unattended while operating
  • Always wear appropriate laser safety glasses
  • Ensure exhaust/ventilation is running before starting
  • Keep fire extinguisher within reach
  • Know the location of the emergency stop button

Operating Procedures

  1. Complete mandatory training before use
  2. Sign in on the log sheet
  3. Verify ventilation is running
  4. Check material against approved list
  5. Set appropriate power/speed settings
  6. Stay present during entire operation
  7. Allow material to cool before removing
  8. Clean bed and remove scraps
  9. Sign out on log sheet

Material Safety — Approved Materials

🔴 CO2 Lasers (80W & 130W)

Material Cut Engrave Notes
Wood / Plywood Yes Yes Use air assist; watch for resin flare-ups
MDF Yes Yes Heavy smoke — ensure ventilation is running
Acrylic (Cast) Yes Yes Best results, clean cuts
Acrylic (Extruded) Yes Caution Tends to melt; less crisp engraving
Paper / Cardboard Yes Yes Low power; fire risk — monitor closely
Leather (Veg-tanned) Yes Yes NOT chrome-tanned leather
Cotton / Natural Fabrics Yes Yes Low power; watch for ignition
Cork Yes Yes Low power
Rubber (Laser-safe only) Yes Yes Only use laser-rated rubber
Anodized Aluminum No Yes Engraving only; bare aluminum requires fiber
Glass No Yes Engrave only; use with care
Slate / Stone No Yes Engrave only
Coated/Painted Metals No Yes Laser removes coating to mark surface

🔵 Diode Laser

Material Cut Engrave Notes
Wood / Plywood Yes (thin) Yes Works well on light woods; slower than CO2
Leather (Veg-tanned) Yes (thin) Yes NOT chrome-tanned leather
Paper / Cardboard Yes Yes Low power; fire risk
Acrylic (Dark/Black only) Limited Yes Clear/white acrylic does not absorb diode wavelength well
Anodized Aluminum No Yes Engraving only
Cotton / Natural Fabrics Yes (light) Yes Low power; watch for ignition

🟠 MOPA Fiber Laser (Noua 50W)

Material Mark/Engrave Notes
Stainless Steel Yes Excellent results; color marking possible
Titanium Yes Vivid color marking
Brass Yes Marking and engraving
Copper Yes Marking; higher power needed
Aluminum (bare) Yes Marking and engraving
Anodized Aluminum Yes Deep engraving through anodize layer
Gold / Silver Yes Jewelry marking
Ceramics Yes Surface marking
Stone / Slate Yes Surface marking
Coated/Painted Metals Yes Removes coating to expose metal

Note: The Fiber Laser is for metals and hard surfaces only. Do not attempt to use on wood, acrylic, fabric, or other organic materials.

🟣 UV Laser (ComMarker Omni X 5W)

Material Mark/Engrave Notes
Plastics (most types) Yes Excellent — marks without burning or melting
Glass Yes Clean surface marking
Coated/Painted Metals Yes Removes coating cleanly
Anodized Aluminum Yes Good results
Stainless Steel Yes Surface marking (lower contrast than fiber)
Ceramics Yes Surface marking
Wood Yes Light engraving; less ideal than CO2
Leather Yes Light marking
PCBs / Electronic Components Yes UV is well-suited for sensitive components

Note: The UV Laser excels at materials that are heat-sensitive or difficult to mark with CO2 or fiber. It is lower power (5W) — not suitable for cutting.

Material Safety — Prohibited Materials

Material Reason
PVC / Vinyl Releases chlorine gas — EXTREMELY DANGEROUS
ABS Plastic Toxic fumes, melts poorly
Polycarbonate (Lexan) Discolors, catches fire easily
HDPE / Polypropylene Melts, doesn't cut cleanly
Polystyrene / Styrofoam Catches fire, toxic fumes
Fiberglass Toxic fumes
Carbon Fiber Toxic fumes, fire risk
Chrome-tanned Leather Contains chromium — toxic when lasered
Coated / Treated Wood Unknown chemicals, toxic fumes
Any material of unknown composition Always verify material before lasering

Fire Safety

  • Keep a fire extinguisher (CO2 or ABC) within arm's reach
  • Fire blanket is located on the East Wall next to the Red/Black 80W CO2 Laser
  • If fire occurs: STOP laser, keep lid closed if small flame, use extinguisher if needed
  • Never use water on electrical fires

Emergency Procedures

  • Emergency stop button: Red/Black 80W CO2 Laser — E-Stop located near the LCD panel
  • Fire extinguisher: Left of the Red/Black 80W CO2 Laser
  • Fire suppression blanket: Left of the Red/Black 80W CO2 Laser, on the East Wall
  • First aid kit: Near the bathroom inside the main makerspace room
  • Emergency contact: Chris Kaminsky — 616-802-7088chris@grandrivermakerspace.org
  • In case of uncontrolled fire: Evacuate immediately and call 911